Garage Door Insulation & Door Cores
Creative Foam manufactures EPS garage door insulation panels, EPS door cores, and HIPS garage door insulation solutions to meet precise size and tolerance requirements. With advanced routing and lamination capabilities, we produce smooth, uniform insulation surfaces designed for seamless integration with steel, fiberglass, or composite skins.
Whether used in residential or commercial applications, EPS offers predictable performance, simplified installation, and long-term stability — making it a trusted material choice for high-quality door manufacturing.
Creative Foam Products is the top choice for businesses that need a high-quality product from a trusted partner that can deliver results, every time.
Resources
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HIPS Panels & Glossy Garage Tabs
When purchasing EPS garage door insulation inserts or EPS door cores, manufacturers also have the option to integrate HIPS laminated panels or Glossy Garage Tabs to enhance durability, handling strength, and the final interior appearance of the door.
Benefits of HIPS Laminated Panels & Glossy Garage Tabs
These optional enhancements give manufacturers the ability to upgrade EPS insulation inserts or door cores with added protection, improved handling strength, and a more refined interior finish. Both HIPS laminated panels and Glossy Garage Tabs help elevate product appearance while supporting long-term durability and assembly efficiency.
HIPS Laminated Panels
HIPS (High-Impact Polystyrene) can be laminated to routed EPS insulation panels to create a clean, durable finish inside the garage door. This material provides added puncture resistance and a smooth surface that maintains its appearance through handling, installation, and long-term use.
Glossy Garage Tabs
Glossy Garage Tabs are another optional upgrade available when ordering EPS insulation inserts or door cores. These tabs provide a high-gloss surface appearance and can also support the structural alignment of components during assembly.
Learn more about the other products we manufacture.
Our Foam Products
Foam questions?
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Learn more about the applications for our foam products.
What types of foam products do you manufacture?
Our specialties are expanded polystyrene (EPS), expanded polypropylene (EPP), and graphite polystyrene (GPS), These products have many applications, and can be used in roofing, insulation, landscaping, stabilization, exterior siding, and more.
Do you offer custom foam manufacturing?
We do have the capability to customize our products to your specific needs. In addition, we offer custom packaging, either to ensure your product arrives damage-free, or for your own shipping and packaging needs.
Which types of foam are best for each application?
Most of our applications can be made with multiple foam types, and we’ll guide you to choose the best one for your requirements. Here’s a list of what we manufacture:
- Custom packaging: EPS or EPP
- Insulated shipping containers: EPS or GPS
- Precast: EPS or GPS
- Garage doors and door cores: EPP, EPS, or GPS
- Sheathing: EPS or GPS
- EIFS: EPS or GPS
- Geofoam: EPS
- Roofing: EPS
- OEM: EPP, EPS, or GPS
Which type of foam is the best for my project?
If multiple foam types are able to be used in your project, we’ll discuss the benefits of each product and decide together what will be the best choice for your project.
Are your products sustainable or LEED-certified?
Many of our products can contribute to LEED points, depending on application and use.
What role does EPS play in garage door and door cores?
EPS acts as a lightweight, insulating core material that improves thermal performance and sound attenuation in doors.
How does EPS enhance energy efficiency in garage doors?
EPS provides a stable R-value per inch for long term performance in helping maintain consistent interior temperatures and reduce heating/cooling costs.
Is EPS core compatible with steel and composite door skins?
Yes, EPS is widely used with various door skin materials and offers strong bonding during lamination.
Does EPS affect the weight of a door?
EPS is extremely lightweight, adding very little to the overall door weight and improving operational ease without sacrificing durability.
Are EPS cores moisture-resistant?
Yes, EPS resists moisture absorption, preventing warping or degradation over time.