Precast

Need a temporary blockout or void fill solution? We offer precast cut parts that simplify complex concrete designs. Our lightweight foam provides superior compressive strength and is easy to work with. 

We can cut our precast foam into custom shapes, and our precast cut parts can be found in bridge barricades, manholes, architectural shapes, cast in place walls and panel voids.

Resources

We’re here to meet your precise foam needs. Find tech specs and product information here.

Details & Uses

Our EPS Precast Foam is engineered to provide lightweight, high-strength support for a wide range of precast concrete applications. From architectural panels to structural elements, EPS is used as core fill, formwork, and insulation within precast systems.

Block Fill & Formwork

EPS blocks are precision-cut to match architectural and structural designs, making them ideal for use as void fill, lightweight cores, and molded forms in precast concrete.

Benefits include:

  • Lightweight yet strong, reducing overall structural load

  • Custom-cut shapes for intricate or large-scale designs

  • Easy to handle and install, reducing labor costs

  • Non-reactive and compatible with concrete curing

  • Compression strengths ranging from 10–60 PSI

  • Maintains dimensional stability during pour and cure

  • Ideal for repetitive use or single-pour applications

Thermal & Structural Core

EPS provides continuous insulation when embedded in wall panels or used as core material in precast sandwich panels, improving energy efficiency and structural performance.

Benefits include:

  • R-Values of 3.9–4.6 per inch for superior insulation

  • Available in multiple thicknesses and densities

  • Resistant to moisture, mold, and rot

  • Helps precast panels meet or exceed energy codes

  • Long-term thermal stability

  • Can contribute to LEED certification with recycled content

  • Optional borate treatment for pest deterrence

Technical Specs

Learn more about the other products we manufacture.

Our Foam Products

Foam questions?

We've got answers.

Learn more about the applications for our foam products.

Our specialties are expanded polystyrene (EPS), expanded polypropylene (EPP), and graphite polystyrene (GPS), These products have many applications, and can be used in roofing, insulation, landscaping, stabilization, exterior siding, and more.

We do have the capability to customize our products to your specific needs. In addition, we offer custom packaging, either to ensure your product arrives damage-free, or for your own shipping and packaging needs. 

Most of our applications can be made with multiple foam types, and we’ll guide you to choose the best one for your requirements. Here’s a list of what we manufacture: 

  • Custom packaging: EPS or EPP
  • Insulated shipping containers: EPS or GPS
  • Precast: EPS or GPS
  • Garage doors and door cores: EPP, EPS, or GPS
  • Sheathing: EPS or GPS
  • EIFS: EPS or GPS
  • Geofoam: EPS
  • Roofing: EPS
  • OEM: EPP, EPS, or GPS

If multiple foam types are able to be used in your project, we’ll discuss the benefits of each product and decide together what will be the best choice for your project. 

Many of our products can contribute to LEED points, depending on application and use.

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